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Posts Tagged ‘Drywall’

Partial Fireplace Deconstruction

December 9th, 2009 Greg Smith 2 comments

My house was built in the late 1970’s or early 1980’s. I don’t know because it was a foreclosure and the bank didn’t really give a shit, they just wanted to sell it. It is easy to tell the era due to the rest of the houses in the neighborhood and the style of the house.

The fireplace is one of those dated artifacts that is not to my liking. It consists of a false brick veneer with a brick hearth that sticks out from the wall about a foot.

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If the original designer of the house had put in some storage under the hearth or made it somewhat more useful, it might have been worth keeping. Otherwise the hearth just takes up too much space and I wanted to take it out before I re-did the floors in the living room.

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I surrounded the area around the fireplace with sheet plastic that I attached to the ceiling with tape and push pins. I smashed the hearth brickwork with a sledge hammer and a pry bar. Under the brick veneer I found dirt and brick fill, no hidden treasure of gold and rubies.

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There is still a layer of brick attached to the block fireplace that I was not able to remove. Like many of the projects at my house this is a mult-stage project. When I get ready to hire someone to do the drywall throughout the house, I will remove the remainder of the bricks and have drywall installed where the brick is now.

I was somewhat worried about completing this project as it was not undoable, but I am happy with the extra space I have in the living room and the fireplace is still functional.

Also see the Toolmonger post.

Installing Self-Leveling Concrete In The Master Bathroom

June 2nd, 2009 Greg Smith No comments

Another milestone is complete in the ongoing (3.5 year) master bathroom project as the self-leveling concrete was installed on top of the radiant floor heating. The process wasn’t exactly what I expected and the results weren’t perfect but the floor did come out level.

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The manufacturer of the concrete product recommends not to install it when the heater is running and when the humidity is low otherwise cracking could occur. That meant I needed to wait until summer when the heater didn’t need to run and the evaporative cooler could be running. I didn’t need the cooler, it was installed on one of the rainiest days of May and the humidity in the house was over 75%.

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Prior to pouring the concrete I made a riser out of aluminum flashing to extend the height of the air duct in the bathroom. I held the riser in with some cardboard and sealed it to the old duct with some concrete sealant. I did the same for the area around the toilet.

The entire house has an expansion joint around the perimeter and one wall of the bathroom has part of this expansion joint. The self-leveling concrete cannot go into the expansion joint or bridge it or it will crack. I sealed the joint with concrete caulking and put foam under the drywall so it sticks out over the joint.

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I had scheduled 3 friends to come over to help (although only two showed up), one who had worked with self-leveling concrete before. It takes at least three people: 1 to mike the concrete with the drill, 1 to pour water and concrete into the 5 gallon bucket and 1 to pour the floor. My $88 corded Dewalt drill had a tough time with the concrete mixture. Luckily I had an old heavy duty single speed craftsmen drill that tore through the concrete without a single complaint.

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The only problem we found during the pourig of the floor is there wasn’t enough water in the concrete and it wasn’t quite liquid enough. This made some rough spots where the different pours came together. it work in our advantage since one area where I had sealed the expansion joint gave in and started filling with self-leveling concrete and I completely missed a small crack in the concrete slab near another wall. The self-leveling concrete set too quickly for this to impact the level of the floor. Had it been more liquid the entire floor could have drained down these cracks.

It took four bags of self-leveling concrete and I ended up with a 3/4 inch floor, I will have to recheck my calculations as I expected a 1/2 floor. It cost about $50 in supplies and a few beers.

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I was a bit hesitant about doing this pour myself and considered hiring someone. I’m glad I did this small area first and I’m confident I can do the master bathroom with enough people. I may have to have a pour-party and get about 10 people together to have a constant flow of self-leveling concrete then bar-b-que when we’re done. I had meant to take more pictures but I was too busy working on the project, the pictures I did take can be viewed on flickr.

The next step is to install the Schulter Kerdi waterproofing material and to finish up the shower stall before laying tile. This will be a non traditional installation of a shower floor. I’m not sure if I will start this during the summer as I plan to spend my time working on outdoor projects as much as I can.

Master Bedroom And Bathroom Remodel Progress

August 25th, 2006 Greg Smith Comments off

I know what I said, that the sprinkler system is going to be my priority. Give me a break thought, the back yard is sitll pretty muddy and now full of weeds. I’m now sure that the sprinkler project will have to wait till next year.

IMG_7627.JPGIt’s on to indoor projects, the first of which is the master bedroom and bathroom. I had a demolition party scheduled for the end of August, where I invited some of my friends over to demolish the house. Surprisingly, most of them didn’t show up. Enough did to get most of the work done.

For the bedroom the goal was to take the closet from the neighboring bedroom to create a bigger overall closet. This was accomplished.For the bathroom the goal was to remove the framed in shower. Both of these were accomplished. After the demo was completed, with drywall and crap all over the place, is when I questioned what I have done. After two trips to the dump and probably 6 hours of clean up I’m not sure I did make the right decision.

The framed in shower was not usable. It had been leaking pretty badly for quite a while. The lower framing was rotted, the water had leaked into the bedroom and there was even plant roots growing about a foot up the interiors of the wall. One doesn’t expect mold in a dry state such as New Mexico, but there was plenty of mold in the walls.

Picture 15The next step is to plan for the rebuild. Since it’s a small room, 7 foot by 8 foot, I’d like to put in a corner whirlpool tub with a shower. I think I can get a 54 inch by 54 inch corner tub to fit. I also plan to put in a electric radiant floor heating. The plan here shown is from Warmly Yours.

Can anyone loan me a few thousand dollars?